HIGH PRESSURE DEBURRING

High-pressure deburring plays a critical role in removing pollutants like chips, burrs, oil, and sand from mechanical parts. Achieving a high level of cleanliness before assembling components ensures easier coupling and extends product life.

Benefits

Key Features

High Pressure Deburring Solutions

Benefits of High Pressure Deburring

  • Flexibility

    Customizable to handle various parts and shapes.

  • Efficiency

    Optimizes cycle time and space, reducing costs and increasing productivity.

  • Maintenance

    Easy access for routing maintenance without disturbing sensors or robots. 

  • Automation

    Fully automated handling of parts, minimizing manual intervention and increasing consistency. 

Key Features

ITF high pressure deburring tanks outside

Integrated Washing and Deburring

Includes multiple processes such as pin-point washing, rinsing, vacuum drying, and final cooling with automated doors between process modules to prevent cross-contamination.

ITF high pressure deburring washing with automation

Water Jet High Pressure Deburring

Uses high-pressure water jets to remove contaminants from mechanical parts, equipped with an IP67 grade robot for precise deburring and a smart identification device for recognizing parts and initiating specific programs without retooling.

ITF high pressure deburring tunnel washer with automation

Brush and Tool Deburring

Combines mechanical brushing with high-pressure deburring for specific applications, using stainless steel nozzles with anti-occlusion features for durability and effectiveness.

High Pressure Waterjet Deburring

ITF's deburring machines provide a comprehensive solution that integrates high-pressure deburring with pinpoint washing, rinsing, vacuum drying, and final cooling, ensuring optimal cleanliness and efficiency.

ITF ROBOTFLEX high pressure deburring
High Pressure Deburring

ROBOTFLEX

The ROBOTFLEX high-pressure deburring system features both manual and robotic handling options, with a step-by-step linear conveyor and floating pallets ensuring efficient movement through various treatment stations.

Loading and Unloading:

  • Manual by operator or robotic pick-and-place.
  • Indexed conveyor stations for precise handling.

Closed-Loop Conveyor System:

  • Floating pallets automatically return to the loading position.
  • Can operate autonomously or with manual return.
  • Washing: Initial cleaning with water-based solutions.
  • High-Pressure Deburring: Removal of burrs with high-pressure water jets.
  • Burr Removal: Additional steps to ensure all burrs are eliminated.
  • Rinsing: Removes cleaning agents and debris.
  • Drying: Vacuum drying chamber thoroughly dries the parts.
  • IP67-rated robot and linear conveyor for precise movement.
  • Multiple robots can be used based on cleaning needs.
  • Continuous operation without manual intervention enhances efficiency.
ROBOTOOL PARTS IN WRIST ROBOTIZED WASHER HIGH PRESSURE DEBURRING (1)
High Pressure Deburring

ROBOTOOL

This machine cleans and degreases parts using washing, high-pressure flushing, rinsing, and drying, handling complex shapes with an IP67-rated robot and step-by-step linear conveyor. It offers flexible, efficient cleaning with manual or automated loading and unloading.

Loading and Unloading:

  • Manual by operator or robotic pick-and-place.
  • Indexed conveyor stations for precise handling.

Closed-Loop Conveyor System:

  • Floating pallets automatically return to the loading position.
  • Can operate autonomously or with manual return.
  • Washing: Initial cleaning with water-based solutions.
  • High-Pressure Deburring: Removal of burrs with high-pressure water jets.
  • Burr Removal: Additional steps to ensure all burrs are eliminated.
  • Rinsing: Removes cleaning agents and debris.
  • Drying: Vacuum drying chamber thoroughly dries the parts.
  • IP67-rated robot and linear conveyor for precise movement.
  • Multiple robots can be used based on cleaning needs.
  • Continuous operation without manual intervention enhances efficiency.
GLADIATOR PARTS IN WRIST ROBOTIZED WASHER HIGH PRESSURE DEBURRING
High Pressure Deburring

GLADIATOR

This deburring machine flushes, rinses, and dries complex-shaped parts using an IP67-rated robot and a step-by-step linear conveyor. It offers flexible operation for both manual and automated loading, with quick production changes enabled by easy pallet replacement.

ROBOTOOL PARTS IN WRIST ROBOTIZED WASHER HIGH PRESSURE DEBURRING
High Pressure Deburring

RAF (RobotAutoFlex)

The RAF (RobotAutoFlex) machine combines brushing, tool-based deburring, and high-pressure water jet deburring into a single unit. Its hybrid design allows robots to move parts to tools and vice versa, with additional features like vacuum drying and cooling.

This machine combines features from the ROBOTFLEX and ROBOTOOL models. It moves parts to the tool in some stations, while in others, the tools are mounted on the robot's wrist. The system includes vacuum drying and final cooling on ITF's Composyl conveyors. It also features a pallet washing station and indexed positions for consistent loading and unloading, ensuring precise and repeatable processing.

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